
Online dual platform selective wave soldering
temperature rise.
2. Precision movable dual flux spraying system with imported 0.18mm injection valve, integrated aluminum X-Y platform with servo motor for accurate flux application.
3. Dual soldering stations with wave pumps, nitrogen protection, and alarms ensure stable, high-quality soldering
Features :
1.Adopt industrial computer + professional multi-axis motion control card control to achieve high-precision motion control;
2.Independently designed control software, which can directly use PCB pictures or GERBER documents for path editing.Course, path starting point, welding movement speed, air travel speed, Z-axis height, peak height, etc.All can be set up on the computer.
3.The machine can automatically monitor and record the air intake pressure, transportation speed, preheating temperature, and tin furnace temperature.Including key process parameters, etc. At the same time, the machine has automatic alarms and tips for various common faults Function;
4.The machine comes with its own formula function, which can automatically record the expensive setting of various process parameters to facilitate product production.Save and call the pieces;The movement of flux nozzles and solder nozzles is made of aluminum all-in-one with protective precision X and Y flat.The table is driven by aprecision ball screw + servo motor, with accurate control, which can achieve high precision of low noise Degree transmission;
5.The product delivery is driven by their own independent stepper motors, which are implemented in two stages, and the front section (including flux)The spray section and preheating section) are aluminum guide rail + imported roller chain conveyor structure.rear section (solderSection) Adopts a precision stainless steel roller conveying structure.which can achieve the stability and accuracy of product transmission.
6.The product welding process can be displayed in real time, can be transmitted to computer software through the camera, and can be welded, take photos, record videos and save them;
7.The overall frame adopts a steel welded structure, and the machine is stable and durable and not easy to deform.
Technical Parameters - Machine Overall
Machine size: 2950(L) × 1650(W) × 1675(H) mm
Total machine power/operating power: 20kW / 6–8kW
Power supply: Single-phase 380V
Net weight: 1500 kg
Air source requirements: Pressure 0.4–0.6 MPa, flow 8–12 L/min
Nitrogen source requirements: Pressure 0.3–0.5 MPa, flow ≥ 5 cubic meters per hour, purity ≥ 99.998%
Air volume requirements: Above the spray: 800–1000 cbm/h; Above the tin furnace: 600–800 cbm/h
Pallet
Pallet passing size: L260 × W260 ~ L500 × W500 mm (Pallet process edge thickness: 3–10 mm)
Double nozzle spacing: 165–265 mm
Maximum welding area: L500 × W500 mm
Control and Transport
Control system: Industrial computer + controller
Shipping width: 50–500 mm
Product conveying: Spray and preheating section: chain conveying; solder section: roller conveying
PCB transport direction: Left to right, horizontal transport
Maximum component height: 100 mm on board, 30 mm off board
Transport load-bearing: ≤ 10 kg
Transport height: 900 ± 20 mm
Spray Motion Platform
Motion axis: X, Y
Motion control: Closed-loop control + servo motor
Positioning accuracy: ± 0.15 mm
Rosin Management
Flux nozzles: Stainless steel electronic jet mesh × 2
Flux containers: Pressure tank, capacity 1L × 2
Alcohol container volume: Pressure tank, capacity 1L × 1
Warm-up Section
Warm-up mode: Warm air warm-up, lower infrared preheating
Warm-up power: 13 kW
Temperature range: Room temperature to 240°C
Solder Motion Platform
Motion axis: X, Y, Z
Motion control: Closed-loop control + servo motor
Positioning accuracy: ± 0.15 mm
Solder Part
Tin tank capacity: 15 kg × 2
Tin temperature control: PID
Melting time: ≤ 40 minutes
Maximum tin furnace temperature: 350°C
Tin bath power: 1.2 kW × 2
Nozzle material: Low expansion alloy
Tin nozzle (standard): 5 × 2